Wheel Loader with Cummins Engine
Description:
This W136 wheel loader or wheeled loading shovel is designed with a Cummins engine, clean, efficient, dependable and durable. The computer finite element analysis delivers a reasonable design to this loader, and combining the use of robotic welding and casting in critical high-stress areas, the structure of this loading equipment is robotically-welded to provide highly consistent welds and increased strength.The rated payload is 3ton and the bucket capacity can be 1.8m3 or 2.2m3. The cab is spacious and air conditioning is optional. The seat inside the cab is shock absorbing. Radio and speaker inside the cab provide comfortable and best-in-class working environment.
Best hydraulic systems and transmission systems ensure 3Ton wheeled loading shovel high efficiency and productivity and minimize downtime. The total working cycle time is less than 10.3 seconds. Good bucket and lift forces provide the power you need to handle difficult situations. And incredible reach and dump height allows for easy material loading. Frame oscillation and articulation enhances maneuverability, stability and operator comfort and the distance between frame articulation delivers good structure rigidity and larger maintenance space.
Loader Parts and Features:
1.Engine: Dongfeng Cummins engine :
Features:
(1). Advanced design and sophisticated manufacturing makes this engine capable of running smoothly and durably under harsh, high-strength and heavy-duty conditions. Plus, their Holset wastegates make their low-speed performance more perfect and dynamic power stronger.
(2). Integrated design provides versatile components, like cylinder body and cylinder head, and thereby reduces the connector amount. Compared with other similar engines, Cummins engine has 40% less components, which in turn dramatically reduce the failure rate.(3). High reliability: forged steel camshaft and crankshaft, high-strength cylinder design, high rigidity because of cylinder casted with many components, high-pressure resistance, extended service life.
(4). Perfect geometry configuration of the textured honing designed cylinder cover to effectively prevent oil leakage.
(5). Rotor high-pressure fuel pump consumes less fuel and effectively reduce the noise.
2. Gearbox:
The ZL30 planetary gearbox is designed with a single-stage hydraulic torque converter and its hydraulic power delivers smooth shift. And the maximum permissible temperature of this transmission is 120℃, and the transmission system provides strong power, smooth operation and low-cost maintenance. This gearbox has 2 forward and 1 reverse speeds. 3. Drive axle:
The drive axle is applied for tough applications and delivers reliable performance and extended service life. The front axle, firmly mounted to the frame, is to withstand internal torque load while maintaining support for the wheel loader. And the rear axle can help to ensure all the four wheels stop stably on the ground, even on the roughest terrain. The main reducer uses spiral bevel gears with differential and the hub reducer planetary gears. Moreover, the air over oil active brake is a dry caliper brake with brake discs and brake pads that is easy for maintenance and better for radiating. 4. Hydraulic parts:
World wheel loaders are equipped with the best quality hydraulic pumps, valves, cylinders, joints, seals and hoses. And advanced hydraulic system design provides smoother operation, lower oil temperature and better hydraulic pressure assignment. Each and every wheel loader will be strictly tested for oil leakage, oil temperature, operation and power before shipment.5. Control lever:
6. Joystick:
Joystick is optional components for the wheel loader with Cummins engine. And the joystick can move into four different directions to control the boom and bucket. Additionally, the joystick makes the 3Ton wheeled loading shovel easier and more reliable to operate.
Loader Features:
1. Driving Environment:
(1). The operator station is spacious for more comfort leading to more productivity and all-round visibility.(2). The conveniently-located central dashboard, ergonomic multi-function joystick and front-back adjustable seat helps to reduce operating fatigue.
(3). Good decoration inside the cab gives a good and comfort view to the operator.
(4). Air conditioning is optional, and joystick, radio, USB music connector are available for the cab.
(5). A rotating warning light has been installed on the cab roof, so as to further ensure the safety and security of operation.
(6). New shock absorbers are used at the joints between engines, gearbox (or transmission), cab and loader frame, which makes the 3Ton wheeled loading shovel work stably and reliably; soundproofing foam and rubber are utilized at the cab bottom and around the water tank, providing a quiet operation environment.
2. The drive axles of the W136 wheel loader with Cummins engine are from a famous Chinese brand; and its axle housing, main drive gear, differential gear, frame, half axle and the gear of half axle are all enhanced and optimized to have better reliability and longer service life.
3. The design of this W136 loader, equipped with Cummins engine, is very reasonable, reliable, and also easy to maintain.
(1).The extended distance between the up and down articulated frames makes it easier to maintain the gearbox or transmission and hydraulic system.
(2). The 290mm distance between the cab and rear frame surface facilitates the maintenance of pipes and steering.
(3). The more reasonable layout of the hood makes it more convenient and easier to examine and maintain couplings and electric elements.
(4).The wheelbase is extended up to 2750mm; axle load distribution is reasonable. So this wheel loader features good reliability and stability.
4. The bucket capacity can be increased from 1.8m³to 2.2m³, and the productivity can be increased by 20%.
Wheel Loader Specifications:
| Resource allocation of W136 with air condition | |
| Items | |
| Bucket capacity(CBM) | 1.8 or 2.2 |
| Rated load(kg) | 3200 |
| Max.Breakout Force(KN) | 100±5 |
| Max.Traction(KN) | 97±5 |
| Forward Speed 1(KM/H) | 0-10.8 |
| Forward Speed 2(km/h) | 0-32.5 |
| Reverse Speed(km/h) | 0-14.5 |
| Max Dumping (mm) | 3060±50 |
| Max.Dumping Reach(mm) | 1020±50 |
| Min.turning radius(mm) | 6005±50 |
| Min .Clearance Over Ground(mm) | 360±20 |
| Wheel Base(mm) | 2750±30 |
| Tread (mm) | 1800±10 |
| Total Hydraulic Cycle Time(s) | ≦10.3 |
| Full Bucket Lifting Time(s) | ≦5.6 |
| Overall Dimensions(mm) | L:6950×W:2245×H:3228 |
| Operating Weight(kg) | 10000±100 |
| Diesel Engine of the 3Ton Wheeled Loading Shovel | |
| Brand | Cummins 6BT5.9-C130 |
| Type | Direct injection ,water cooling ,4strokes |
| Rated Output(kw) | 97 |
| Rated Speed(rpm) | 2200 |
| Max.Torque(N.m) | 560 |
| Transmission | |
| Type | Planet type |
| Rated Input Speed(rpm) | 2200 |
| Transaxle And Tire | |
| Rear Axle Oscillation | Center oscillation |
| Oscillating Angle Of Rear Axle(°) | 12 |
| Pressure Of Tire(Mpa) | 0/28-0.32 |
| Working Hydraulic System | |
| Working Pump Type | Gear pump |
| Working Pressure(Mpa) | 16 |
| Lifting Cylinder Bore×Stroke(mm) | 125×816 |
| Tilting Cylinder Bore×Stroke(mm) | 140×553 |
| Steering System | |
| Steering Pump Type | CBY2050 |
| Working Pressure(Mpa) | 10 |
| Steering Cylinder Bore×Stroke(mm) | 80×340 |
| Max.Steering Angle(°) | 36 |
Optional accessories:
(1) 2.2 m3 coal bucket |
(2) Rock bucket |
(3) Log grapple |
(4) Pallet fork |
(5) Joystick.